PCB Trace Width Calculator

Calculate the required PCB trace width based on current, copper thickness, and maximum temperature rise.

Trace Cross-section

Width: 0.00 mils Current: 0A

Current vs Width Graph

Current (A) Width (mils)

Understanding PCB Trace Width Calculation

The trace width calculation is based on the IPC-2221 standard, which provides empirical formulas for determining trace width based on current carrying capacity:

Area = (I / (k × ΔT^b))^(1/c)

Width = Area / Thickness

Where:

  • Area = Cross-sectional area in square mils
  • I = Current in amperes
  • k = 0.048 for external traces
  • ΔT = Temperature rise in °C
  • b = 0.44 for external traces
  • c = 0.725 for external traces

Current (I)

Measured in Amperes (A)

Thickness

Measured in oz (1 oz = 1.37 mils)

Width

Calculated in mils

PCB Trace Design Guide

Key Concepts

Current Capacity

  • • Based on cross-sectional area
  • • Affected by copper thickness
  • • Limited by temperature rise
  • • Consider safety margins

Temperature Effects

  • • Heat dissipation varies by layer
  • • Consider board thermal design
  • • Ambient temperature impact
  • • Thermal relief for components

Common Applications

Power Distribution

Supply and ground planes for power delivery.

Motor Control

High-current traces for motor drivers.

LED Drivers

Current-carrying traces for LED arrays.

Design Considerations

Layer Placement

  • • Inner layers have less cooling
  • • Consider thermal vias
  • • Use multiple layers for high current
  • • Keep sensitive signals away

Safety Margins

  • • Add 20-30% width margin
  • • Consider peak currents
  • • Account for ambient temperature
  • • Plan for future upgrades